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Train Faster.
No Downtime.
No Risk.

VR training platform for manufacturing and life sciences

Mersus Technologies builds VR training around your own processes, equipment and procedures, and offers ready-made courses for common skills. It all runs on Avatar Academy, the VR training platform for manufacturing, biopharma and medical device teams. Customers include Boston Scientific, Freudenberg Medical, J&J and Siemens.

Mersus Technologies Team and Awards

Why teams choose Avatar Academy

Scalable

One site licence covers unlimited operators, so every site and shift trains the same way.

Faster ramp-up

Freudenberg Medical reports 75% less training lead time and a 50% lower scrap rate.

On demand

Trainees practise the moment they need to, on any shift, without waiting for a trainer.

Fast payback

Freudenberg Medical expected payback in a year. It came in a couple of months.

Operator training in a VR headset on the Avatar Academy VR training platform

Audit ready

Every session is logged as a learner record, giving you evidence for your own sign-off.

Off the line

Practise real production scenarios, emergency stops included, without stopping a machine.

Hands-on

Hand tracking with no controllers or wires: learn, practise, then prove it in a scored run.

Live progress

Live scores in the web portal show where each operator needs more practice, at a glance.

Proven results across manufacturing and life sciences

70%

reduction in training costs

25K+

training sessions completed

80%

trainee knowledge retention

24/7

training availability

Have questions about Avatar Academy? Visit our FAQ page.

Built for your industry

VR simulation of an injection moulding machine in Avatar Academy, with hand tracking

Manufacturing

Get new starters productive sooner and build skills on your own processes, without taking a line out of production.

Virtual biopharma laboratory in Avatar Academy, seen through gloved hands in VR

Biopharma

Let teams practise critical procedures as often as they need, with no risk to product, people or equipment.

VR line clearance training station for medical device manufacturing

Medical devices

Prepare operators for regulated processes before they reach the line, with records for your own sign-off.

Case studies

Trainee in a VR headset beside a simulated manufacturing execution system in Avatar Academy
Featured

16,000 Line Clearance Training Sessions Completed

Avatar Academy virtualises Line Clearance Procedure Training through practical hands-on simulation for all new operators.

View case study

Trainee in a VR headset operating a virtual robotic arm teach pendant

VR Unlocks Robotics Training

Operators practise running a robotic arm in VR, step by step, before they work on the real one.

Trainee using hand tracking in VR for injection moulding training

Zero-Risk Injection Moulding Training

Operators practise the press, its parameters and its emergency stops in VR, built with First Polymer Training.

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