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A virtual cleanroom gowning area

Case study · Biopharma

NIBRT brings cleanrooms into virtual reality

A complex manual bioprocessing procedure, captured on location and rebuilt as VR cleanroom training.

Discuss a custom simulationHow it was built

Customer
NIBRT, Dublin
Sector
Biopharma
Partner
Boston Consulting Group
Sign-off
Narrative and release reviewed by NIBRT

The challenge

NIBRT needed a manual cleanroom procedure captured with enough fidelity to train industry professionals.

NIBRT, the National Institute for Bioprocessing Research and Training, runs facilities in Dublin that replicate a real biopharmaceutical manufacturing plant.

Working with NIBRT and Boston Consulting Group, Mersus was asked to virtualise a complex manual procedure as a genuine training tool.

VR cleanroom training for NIBRT: a trainee in protective clothing and a VR headset handling a liquid nitrogen dewar.

How it was built

Production started on location at NIBRT, recording the procedure from the trainee’s point of view, then moved to the Mersus studio in Athlone.

VR cleanroom training for NIBRT: the virtual gowning area.
  1. Capture

    Trainees performed the procedure wearing 360° cameras, with standard cameras recording body movement and photographs of every piece of equipment.

  2. Narrative and design

    Every interaction was documented in a narrative, signed off by NIBRT, then storyboarded into a full design document.

  3. Production

    3D modelling, texturing, animation, particle effects and code ran in parallel to keep the project on schedule.

  4. Test and release

    Internal testing, then review by NIBRT and final refinements before release.

The results

The finished VR cleanroom training gave NIBRT a realistic cleanroom in which trainees could practise complex bioprocessing procedures in the classroom, building confidence before working in a tightly controlled facility.

NIBRT worked very closely with Mersus in building a hugely valuable VR training simulation of a complex manual process performed in the biopharmaceutical industry. The use of VR has allowed us to effectively train individuals on these techniques in a realistically simulated cleanroom environment. … We would highly recommend the team.

Aoife Barron, Senior Bioprocessing Trainer, NIBRT

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